1000L Lithium Salt Barrel Cleaning and Drying System

System Features:

• High-Efficiency Cleaning:
  Utilizes ultra-high-pressure 3D tank washers to perform full-coverage scanning inside enclosed containers, ensuring no blind spots remain.
• Automated Operation:
  The entire cleaning and drying process is fully automated, minimizing manual intervention and reducing labor intensity.
• Eco-Friendly and Energy-Saving:
  Cleaning is performed using water as the medium—safe, environmentally friendly, non-corrosive, and non-damaging. The drying system uses hot air circulation technology for efficient and energy-saving performance.
• Safety Protection:
  Equipped with safety protection devices and automatic shutdown alarms to ensure safe operation.

Cleaning and Drying Process:

• Loading and Positioning:
  The automatic loading system conveys the 1000L lithium salt barrels to the designated position and precisely positions them.
• External Cleaning:
  A combination of cleaning agent and water is used to clean the barrel’s outer surface, removing grease and impurities.
• Internal Cleaning:
  Ultra-high-pressure 3D tank washers are used to thoroughly clean the barrel’s interior, ensuring zero residue.
• Rinsing:
  Multiple rinses with clean water ensure complete cleanliness.
• Draining and Drying Preparation:
  Residual water inside the barrel is drained out, preparing for the drying phase.
• Hot Air Circulation Drying:
  The drying system is activated to blow hot air into the barrel, removing moisture effectively.
• Dust Filtration:
  Dust and odors generated during drying are filtered and discharged through a dust removal system.
• Drying Completion:
  Once the barrel’s internal moisture level reaches the preset value, the drying system automatically stops.

Technical Specifications and Configuration:

• Water Supply System:
  Equipped with explosion-proof plunger pumps and centrifugal pumps for stable and safe water supply.
• High-Pressure Hoses:
  Sanitary-grade composite hoses resistant to high pressure ensure safe cleaning operations.
• Drying Capability:
  Uses professional hot air drying technology with high airflow and fast temperature rise for excellent drying performance.
• Explosion-Proof Control Cabinet:
  Designed with waterproofing, leakage protection, and heat dissipation structures to ensure electrical safety and reliability.
• Automatic Weighing System:
  Features automatic RFID scanning equipment to capture basic information and residual liquid weight of barrels entering the line.

Application Results:

After deployment, the system is expected to improve cleaning efficiency by 400% compared to traditional manual cleaning, reduce labor demand by 70%, and cut water consumption by 50%.
It ensures superior cleaning quality, lowers quality management risks, reduces production and environmental costs, enhances production and logistics automation, and significantly increases overall operational benefits.